By the end of May 2011 The Fox had traveled some 18,000 miles in its 10 years of life with us. It had kept us safe and comfortable but eight years of 24/7 life aboard had completely worn out the cabins' mattresses, the binding on our New Zealand wool carpets, and the upholstery on our saloon cushions. Our main sail needed repair and we wanted our staysail recut and our inner forestay made permanent. Much boat canvas needed to be repaired or sewn anew. Spinnie, our KISS wind generator, needed its regular overhaul. It was high time to do $ome major refurbi$hment$.
We began with sails and rig. We had already been in touch for several weeks with Mack Sails, the outfit in Stuart, Florida, who'd been recommended to us by East Coast Cruisers in the know. We'd made an appointment in advance so as soon as we contacted Mack when we arrived in Stuart they were ready to rock. It took them 7 weeks to complete our projects with lots of nagging follow up by us, but they did well:
the canvas working part of their business used the correct sail canvas to replace - and improve - the "emergency" patch we'd made in our main sail way back in March 2010 at anchor in El Salvador. Here's the result, tested under sail: Thanks, Mack canvas workers!
The Mack Sails canvas workers also recut our fine staysail into a shape better suited to the roller-furling permanently mounted inner forestay we had the Mack riggers install. The
reason for the reconfiguration, was that our Solent stay, as we'd originally wanted it, was a removable inner forestay. The gear is really cool - looks like a very large, heavy, fancy, polished steel wine cork puller. You can sort of see a little of it in this photo, just below what used to be our staysail's ready bag.
We'd insisted on this removable inner forestay when we had The Fox commissioned, because we had assumed that if the inner forestay and hank-on staysail were totally manual, we'd have a reliable backup if our roller-furling Genoa forestay ever failed. Carol Hasse up in Port Townsend, WA had done excellent work taking our off-the-rack staysail and making it into a hank-on thing of beauty. We really love Carol - the work she did on our main sail and Genoa is still going strong after 5 years continuously afloat, when sails on the boats around us are falling apart. So please don't tell her what we did to her gorgeous staysail work. We don't want her to have a sad.
In practice, at sea, we hardly ever used the Solent stay or staysail. We found that we only really needed to use the Solent stay and our staysail when the wind increased above 25 knots or so. And if it were getting that frisky, the last thing either of us wanted to do was to send GB forward to set the Solent stay and hank on the staysail. We needed a change but didn't know it. Max and Sandy on s/v Volo (read a bit about them here), who we'd met in Zihuatanejo, Mexico in 2010, nudged us in a new direction. Based on their experience building and circumnavigating sailboats, they suggested that we'd use our Solent and staysail much more often if they were permanently mounted. Max remarked that his own permanently-mounted, roller-furling staysail is always the first sail he deploys; and he always got a bit of extra horsepower from it. After 5 years of doing it our way and failing, we tried Max and Sandy's way.
Now, before we committed to a permanent mount, we very carefully measured whether or not our fully-inflated dinghy* would fit aft of a permanently mounted Solent stay. Result of our measurements: with a bit of manipulation and timing with GB swinging the dinghy inboard while I drop the halyard we've used to raise the dinghy off the water, we could place a fully-inflated 11-foot dinghy aft of a permanent Solent stay and fore of our mast. Go for it, Mack Sails.
* If we're on a passage of longer than a day, we deflate our dinghy and stow it on deck; but if we have a short day trip we occasionally keep the dink inflated and inverted on the foredeck. Why? Because we've been underway and more than once have had big-surprise-non-forecast weather come up on us; the last thing you need to distract you at a time like that is some dinghy bouncing around on davits or on a painter. If you must travel any distance with an inflated dinghy, invert it and tie it down on deck. Just sayin'.
We tested the new roller-furling Solent stay later, as we traveled
from Stuart to Fort Pierce and from Fort Pierce to Brunswick, Georgia, and to the Bahamas and back again. Success! Check out the new hardware:
We pull out that sail all the time now and I am here to tell you it is E-Z and always adds to the speed over ground. Max was totally correct: it is the very first sail we pull out now, even before the main sail. Need balance in motorsailing into wind directly on the nose? Get the roller-furling staysail. Too much wind for the foresail? Staysail. Wind directly astern? Pull out the staysail before you try to pole out the foresail. Want more horsepower on a beam reach? Staysail, baby. Max, Sandy: you guys are aces. We hope to see you again some day, out there. We owe you crazy kids a couple of gourmet dinners and some cocktail enhancement.
Next project: The Great Upholstery Refit of Stuart, Florida.
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